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Tradition to Develop The Pioneer of Carbonization Equipment, Embodying Japan’s Technology and Tradition

Batch Type Carbonization Equipment < ZEBIO-B series >

Wood pallets for transportation, and construction site waste materials. Bulky waste can be processed in its original form

■Superior convenience with the omission of crushing and other pre-processing

The ZEBIO-B Series of batch-type carbonization equipment has ceramic body insulation and can take in bulky waste in its original form. With high thermal efficiency, waste can be fed in directly, without processes such as crushing, and turned directly into charcoal or carbide. The system can also remove organic constituents from waste circuit boards and aluminum.

Appearance of the ZEBIO-B

OPTION  ZEBIO-B

Secondary unit

Dryer

Heat exchanger(water/air-cooling)

Wood acid recovery unit(water/air-cooling)

Heat accumulator

Other option:
Demineralizer, Chiller cooling tower, Dry distilled gas cracking device, Exhaust heat boiler, Dust remover, Activated coal production device

GasWater

Features of the ZEBIO-B Series

1. High thermal efficiency from ceramic material

The body has ceramic insulation material to ensure high thermal efficiency within the system. Reaching such an extraordinary level of thermal efficiency yields a major red uction in running cost.

2. Generation of high-quality carbide in a short time

Carbonization can be processed at very high temperature, to generate superior high-temperature carbon that other companies cannot mimic. The carbon solidification rate is extremely high, so the carbide is finished much more rapidly than in an earthen furnace.

3. Superior convenience, with not pre-processing required

Mostly, no crushing or other pre-processing is required, and even very bulky waste can be fed in through largedoors.

4. Automatic control to ensure stability

A control system based on our extensive experience enables highly stable automatic operation. Also, the introduction of an automatic notification system etc. supports operation management with a perfect maintenance system. The gasification temperature setting can be varied so that operation meets local needs. Operation can be switched between power generation, carbonization, and hydrogen fuel production.

5. Alternative energy can be used(optional specification)

The use of biomass fuel burners makes it possible to use charcoal, wood biomass, waste food oil, etc. as alternative energy to replace fossil fuels, slashing running cost.

6. Maximum usage of exhaust gases and waste heat(optional specification)

Options such as a waste heat boiler and water softener make these available for use as steam and hot water within a factory. A heat exchanger, Stirling engine, Kalina cycle power system(Binary power generation) or boiler can be attached to the system to use waste heat.

■The ZEBIO-B Series Has the Strongest Record of Installations in Japan
Target material Business type
Wood Pellets Power companies
Charcoal production Intermediate processors, Hardware store
Charcoal production Charcoal manufacturers
Resins including precious metals Pharmaceutical companies
General garbage Campsites
Soy residues from tofu production Ministry of Agriculture, Forestry and Fisheries
Charcoal production Charcoal manufacturers
Charcoal production Care facilities
Charcoal production Charcoal production cooperatives
Food residues Food manufacturers
Charcoal production(bamboo) Power companies
Proven in many other fields

Our diverse lineup removes organic constituents from bulky waste such as discarded pallets and building materials, organic waste, waste circuit boards, and aluminum

■ ZEBIO-B-2000 Installation Layout

ZEBIO-B-2000 Installation Layout

■ Actual Samples

Actual Samples

■ ZEBIO-B Series Specifications

Customization according to waste product form, installation space, volume, etc., and consultation for order made systems.

Type ZEBIO-B-1000 ZEBIO-B-2000 ZEBIO-B-3000 ZEBIO-B-4000
Intake volume 0.6m³
(about0.18t)
1.2m³
(about0.36t)
1.8m³
(about0.54t)
2.4m³
(about0.72t)
Equipment measurement (mm) L4,300 × W2,000 × H1,800 L5,500 × W2,000 × H1,800 L6,000 × W2,000 × H2,500 L6,800 × W2,000 × H2,500
Equipment dimensions (mm×mm) 9,000 × 3,200 10,000 × 3,200 12,000 × 3,200 13,500 × 3,200
Material SS · SUS · Ceramics
Powe 100V or 200V 200V
Power consumption 1.2kW/h 1.2kW/h 1.5kW/h 1.7kW/h
Fuel Kerosene or Type-A heavy oil(Gas or BDF are also available)
Fuel consumption max 6L/h max 6L/h max 10L/h max 15L/h
Heating time 6~48h(Will change depend on heating type)
Heating temperature range 100℃~750℃( For higher temperatures are also available)
Option Dryer, secondary smoke extinguishing chamber, acid liquid recovery equipment, heat exchanger, heat accumulator, automatic control (basic specification is semiautomatic), forced air cooling apparatus, N2/CO2 purging mechanism, dust removal equipment, Biomass fuel hot air generator, Kalina cycle power system (Binary power generation)
Type ZEBIO-B-6000 ZEBIO-B-9000 ZEBIO-B-12000 ZEBIO-B-15000
Intake volume 3.6m³
(about1.08t)
5.4m³
(about1.62t)
7.2m³
(about2.16t)
9.0m³
(about2.70t)
Equipment measurement (mm) L5,800 × W2,400 × H2,500 L7,000 × W2,400 × H3,900 L10,000 × W2,400 × H3,900 L11,500 × W2,400 × H3,900
Equipment dimensions (mm×mm) 13,000 × 4,000 16,000 × 4,000 20,000 × 4,000 23,000 × 4,000
Material SS · SUS · Ceramics
Powe 200V
Power consumption 2.2kW/h 3.0kW/h 3.5kW/h 4.0kW/h
Fuel Kerosene or Type-A heavy oil (Gas or BDF are also available)
Fuel consumption max 20L/h max 20L/h max 25L/h max 25L/h
Heating time 6~48h (Will change depend on heating type)
Heating temperature range 100℃~750℃ (For higher temperatures are also available)
Option Dryer, secondary smoke extinguishing chamber, acid liquid recovery equipment, heat exchanger, heat accumulator, automatic control (basic specification is semiautomatic), forced air cooling apparatus, N2/CO2 purging mechanism, dust removal equipment, Biomass fuel hot air generator, Kalina cycle power system (Binary power generation)
【Note】

1. Fuel consumption may vary considerably with the amount of heat generation, water content, shape, and conditions of processed materials or characteristic of carbide.

2. The above input volume is calculated based on wood chips water content of 30%.

3. Heating time varies considerably with both carbon burning method and input material conditions. Please contact us if you have any questions.

4. These specification and dimension are subject to change without notice.

5. Designs other than the above types are available to match processing volumes.

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