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Continuous Type Carbonizer < ZEBIO-C series >

One ZEBIO-C Series unit can build a circulating system using exhaust gas

■The Ultimate Circulating System Uses Exhaust Gas and Waste Heat

The ZEBIO-C Series, designed for energy efficiency throughout its life cycle, can recover gases generated in the carbonization process, and reuse them as a heat source. The additional installation of optional equipment makes it possible to build a generation system and use alternative energy in place of fossil fuels, which are highly anticipated functions. These systems are also suitable for the processing of paper sludge and other sludges, which have considerable moisture content.

Appearance of the ZEBIO-C

OPTION  ZEBIO-C

Heat exchanger(water/air-cooling)

Wood acid recovery unit(water/air-cooling)

Heat accumulator

CDS: Hot-air drying system with double-walled conveyor tubes(various sizes)

Waste with nearly 80% water content is dried to approximately 30% at the entrance to the main unit of the carbonization equipment. This yields a dramatic improvement in carbonization efficiency. Running costs can be further reduced by reusing dry distillation gas energy for hot air. (Multiple units can be attached, depending on the water content)

Other option:
Water softening system, Chiller/cooling tower, Dry distillation gas reformer, Waste heat boiler, Dust removal system, Activated carbon production system, Generator system

GasWater

Features of the ZEBIO-C Series

1. Recycled use of dry distillation gas as a heat source

This is a circulating indirect-heating system that uses dry distillation gas, generated in the carbonization process, as a heat source. The result is high thermal efficiency from less fuel, which greatly cuts running cost.

2. Waste with 80% or higher water content can be processed

Wastes with high water content(paper sludge, other sludge types and Organic waste) can be carbonized, not just dry waste. When a waste heat drying system is built into the carbonization system, it dries the waste before it is fed in. This yields a dramatic improvement in carbonization efficiency for waste with high water content.

3. Compact design to save space

Our extensive designing experience and long manufacturing track record enabled us to achieve a compact design. Designs can be tailored to site characteristics, allowing installation even in cramped locations.

4. Compatible with generation systems (optional specification)

Dry distillation gas can be fed into an engine to convert waste heat into steam for an optionally-added generator system. The gasification temperature setting can be varied so that operation meets local needs. Operation can be switched between carbonization and hydrogen fuel production.

5. Automatic control to ensure stability (optional specification)

A control system based on our extensive experience enables highly stable automatic operation. Also, the introduction of an automatic notification system etc. supports operation management with a perfect maintenance system.

6. One ZEBIO-C unit can support an ideal circulating system (optional specification)

With the addition of biomass fuel burners, charcoal, wood biomass, waste food oil, etc. can be used as alternative energy to replace fossil fuels, greatly cutting costs. Options such as a heat exchanger, waste heat boiler, Kalina cycle power system (Binary power generation) and water softener can be used for steam and hot water within a factory.

■The ZEBIO-C Series Has the Strongest Record of Installations in Japan
Target material Business type
Sludge Intermediate processors
Sludge Food companies
Sludge Metals companies
Coffee grounds Intermediate processors
White clay Intermediate processors
Paper sludge Papermaking companies
Home demolition materials Intermediate processors
Thinned timber Construction companies
Sewage sludge Sewage treatment plants
Fresh sludge Meat centers
Paint particles Car manufacturers
Proven in many other fields

This is the strongest lineup for handling all kinds of industrial waste, from wet paper sludge and other sludge to chicken excreta

■ ZEBIO-C- 350 installation layout

ZEBIO-C- 350 installation layout

■ Actual Samples

ZEBIO-C-350 Actual Samples

■ ZEBIO-C series specifications

Customization according to waste product form, installation space, volume, etc., and consultation for order made systems.

Type ZEBIO-C-350 ZEBIO-C-450 ZEBIO-C-600 ZEBIO-C-900
Intake volume(1) 45~50kg/h 68~75kg/h 108~119kg/h 216~238kg/h
Intake volume(2) 60~100kg/h 110~150kg/h 200~250kg/h 400~480kg/h
Equipment measurement(mm) L8,000 × W2,000 × H2,600 L8,000 × W2,200 × H2,700 L10,000 × W2,400 × H3,300 L10,500 × W3,000 × H3,800
Equipment dimensions(mm×mm) 10,000 × 4,000 10,000 × 4,000 12,000 × 4,200 12,500 × 4,500
Material SS · SUS · ceramics
Power 200V
Power consumption 10kW/h 12kW/h 15kW/h 20kW/h
Fuel Kerosene or Type-A heavy oil(Gas or BDF are also available)
Fuel consumption max 8L/h max 12L/h max 16L/h max 30L/h
Heating temperature range 300℃~850℃
(In case of higher temperature required, possible to
comply by changing material of the unit)
Options Hopper, Input and discharge conveyors, CDS, Pyroligneous acid collector system, Heat exchanger, Water softener, Chiller/cooling tower, Waste heat boiler, Dust removal system, Fat gasification system, Touch-screen control panel, Scrubber, Denitrification system, Biomass-fueled hot air generator, Kalina cycle power system( Binary power generation)
Type ZEBIO-C-1200 ZEBIO-C-1500 ZEBIO-C-1800
Intake volume(1) 400~440kg/h 600~660kg/h 850~935kg/h
Intake volume(2) 530~1,300kg/h 830~2,200kg/h 1,300~3,000kg/h
Equipment measurement(mm) L14,000 × W3,600 × H4,600 L14,000 × W4,000 × H5,300 L17,000 × W4,500 × H6,000
Equipment dimensions(mm×mm) 16,000 × 5,000 16,000 × 5,500 19,000 × 5,500
Material SS · SUS · ceramics
Power 200V
Power consumption 25kW/h 30kW/h 40kW/h
Fuel Kerosene or Type-A heavy oil(Gas or BDF are also available)
Fuel consumption max 60L/h max 90L/h max 120L/h
Heating temperature range 300℃~850℃
(In case of higher temperature required, possible to
comply by changing material of the unit)
Options Hopper, Input and discharge conveyors, CDS, Pyroligneous acid collector system, Heat exchanger, Water softener, Chiller/cooling tower, Waste heat boiler, Dust removal system, Fat gasification system, Touch-screen control panel, Scrubber, Denitrification system, Biomass-fueled hot air generator, Kalina cycle power system( Binary power generation)
【Note】

1. Fuel consumption may vary considerably with the amount of heat generation, water content, shape, and conditions of processed materials or characteristic of carbide.

2. The above input volume is calculated based on a. sludge water content of 80%, b.wood chips water content of 30%.

3. Heating time varies considerably with both carbon burning method and input material conditions. Please contact us if you have any questions.

4. These specification and dimension are subject to change without notice.

5. Designs other than the above types are available to match processing volumes.

6. Input volume varies greatly with bulk specific gravity

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